Why 100% Air Chilled Matters

Understanding the Difference

Bell & Evans 100% Air Chilled Processing

  • Chilled with 100% Cold Air
  • Never Submerged in Shared Water Baths
  • No Retained Water
  • Helps Preserve the Chicken’s Natural Flavor and Texture
  • No Added Weight from Absorbed Water
  • No Hybrid Air-and-Water Chilling

Conventional Water Chilled Processing

  • Chilled in Communal Tanks of Cold Water
  • Submerged in Shared Water Baths
  • Can Retainl up to 12% of Body Weight in Water
  • Retained Water Can Dilute Chicken’s Natural Flavor
  • Absorbed Water Can Contribute to Additional Product Weight
  • May Combine with Air Chilling as Hybrid Air-and-Water Chilling Process
  • May Use Antimicrobial Treatments, Such as Chlorine
Video Poster

Some other processors advertise “Air Chilled” but still incorporate chlorinated water chilling to
speed up the cooling process.

Delivering a

Superior Eating Experience

Our slow, 100% Air Chilled processing preserves the natural juices of the bird, resulting in a richer flavor.

100% Air Chilled Means:

  • No Retained Water
  • No Chlorinated Water
  • No Diluted Flavor
  • Reduced Human Handling
  • Reduced Environmental Impact

A Note from the Sechlers

The bottom line is that most US producers use cold water chlorine baths
for four reasons: it’s faster, it’s cheaper, it’s effective in killing microorganisms, and it increases the weight of the chicken.

headshot of Buddy
Scott Sechler, Jr. President / Owner

Behind the Scenes

How Air Chilling Works

Bell & Evans Air Chilling

1

Each Bird Enters the Air Chilled Chamber

Each chicken begins the cooling process moving through miles of track— not submerged in a shared water bath.

100% Air Chilled

2

100% Air Chilled Process

Our process uses cold air, circulated over the surface of the chickens, to retain excellent flavor, not water.

Air-Chill-Thumbnail3

3

Uncompromising Quality Takes Time

The total process takes nearly 3 hours for the birds to travel on almost 2 miles of track.

No Retained Water

No Diaper Packaging

Are you paying for chlorinated water in your chicken?

Bell & Evans is 100% Air Chilled. That means no retained water. With conventional chilling systems, chickens absorb up to 12% of their body weight in retained chlorinated water, which you pay for. This water “weeps” out of the meat and is trapped in the “diaper” you find in other fresh chicken packaging.

 

Bell & Evans Logo
product-packaging
BPA-Free PETE
Freezer Safe
100% Recyclable Tray
Vacuum Sealed for Freshness
Stackable and Leak Free
No Absorbent Diapers or Pads
Easy-Open Tab
Other Brands
product-packaging-other
Non-Recyclable Foam
Not Freezer Safe
Clear Film Overwrap
Easy to Puncture and Break When Stacked
Diaper or Pad to Soak Up Leaking Water
Must Tear or Unwrap to Open

Taste the Ultra Premium Difference

Our Products